Modify A Breaker Panel Cover.

I am replacing a feed through breaker panel the bus bar and breaker was inverted but the main breaker is up and down with on being down and I also noticed that the plastic in the back that holds the bus bar is cracked.



I bought a newer model from the same manufacture that has a much better design and a better main breaker.  But unlike the one I already have when you invert it the breaker slots don't line up and cover does not fit properly.



I was thinking about just cutting out the center where the breaker slots are.  I measured and if I cut it just right all I have to do is turn it over and it will line up just have to bolt or weld it in place.  Would this be legal



I also thought about putting the panel the way it came and feeding the bus bar hot and keeping the panel under the 6 throw rule.  Or would that not work because I am using feed through.  There will be 4 double pole breakers and the one main that feeds a sub panel.





I really hate the cheap design of this panel.







I plan to replace it with this.




      


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Garage running Underground feeder 4/4/4 AL from main panel off dual 80 amp breaker.

Yesterday I found half the garage panel was inoperative.

Tested lugs, one of the feeders is 120V, the other is at 80-90V.

Swapped the feeders at the 80 amp main to ensure it wasn't the breaker. Same results.

Tested at the 80 amp breaker at main panel, both legs 120V.

When I remove the 80-90V feeder off the 80 amp main panel breaker and test it at the garage it drops from 80-90 to 0.



No breakers trip. Is this one feeder line broken underground or split open and grounded to earth?
      
In a large bunkhouse we need to add a second range, water heater, and kitchen outlets.  The existing panel is 125 AMP (with breaker), and don't want to redo entire panel.  A consultant said to install a 200 AMP drop, with a panel to handle the additional load.  Would you then feed each of the panels from that drop as main panels, or use a new 200 AMP panel as the main, and the 125 as a sub-panel from that?  I assume in either instance, the grounding would be done as a 200 AMP service.  Just realized if each was a main panel, the new one couldn't exceed 75 Amps, or total would be over 200.  Any other ideas appreciated.
      
Hi all,



Had some issues with my sub panel tonight.  The sub has tandem 20A breakers to feed my Home Theater in the basement.  We were watching tv on the projector when my whole AV rack went dead.  I was able to track it back to the sub panel.  Forgive me if my terminology is not correct on the description....Turns out the top bus bar? has no power. (The one that the red wire feeds)  But when I trace that red wire back to the main panel it sees 124V.  The bus bar that the white wire is connected to sees 124V.



As in the picture below, the breaker on the left has no power but if I swap it with the one on the right it works.



Why would that top bar not have any juice to it?




      
i have 3 switch sets in my house that are giving me absolute fits.



#1  kitchen switch, controls the light over the outside door




    Code:

   
3 sets of lines coming in,

line from the breaker panel (power)

line to the ceiling lights

line to the outside porch light.


i cannot get this 3 line to work without tripping the breaker every time i turn the switch off



#2 bathroom switches




    Code:

   
power feed line

line to the light over the medicine cabinet

line to the second switch to control the exhaust fan.


same issue as the first set, flip the switch and trip the breaker (different breaker from the kitchen switch)



#3 living room switch and plug controlled via switch




    Code:

   
 power feed line

outside porch light line

line to wall switch to control the lower wall outlet


flip switch, trip breaker



the switches i have are "1 pole" am i using the wrong switches for this job?
      
Hello



I recently upgraded my old fuse panel with a circuit panel.  One of the circuits contains mostly lights and also my furnace.  The wire on the lights are 14/2 and the breaker is a 20 amp breaker.  Can I replace the 20 amp breaker with a 15 amp Breaker or do I need to change all the wire.



Help



Thanks
      
Hey guys,

we have a 4-plex in San Diego that we bought several months ago that was built in 1950. According to inspector's report, we needed electrical upgrades. One of the electricians told us city is under a project to underground all the electrical lines, and if we do not do upgrades the way city EXPECTS us, once our neighborhood is due for undergounding, we will have to REDO the whole thing again (like changing the location of the MAIN electrical panel from where it is now).

Can they FORCE these upgrades to the owners? I am talking about a 15000-20000$ that will be required... It is not cheap...



What we wanted to do is the very minimum, but to make sure our tenants are safe: just replace fuses in each unit with BREAKERS and leave it in the closets as we "grandfathered" them in and replace the main panel fuse with a breaker.

But according to the advise of an electrician based on the city undergrounding requirements, we will have to RELOCATE the fuses from closets to the OUTSIDE of the building AND RELOCATE the main panel from where it is now to an opposite direction (closer to the main street).

Can the city ENFORCE us to do this?
      
I have a small 19 gallon water heater in a small garage space, that was installed by some questionable handymen a few months back.  I just had the plumbing and septic finished so tested the hot water, only to find the element was already burned out.



I noticed however, that this 120v unit is wired via 10 gauge wire to a 30 amp double breaker.  This is questionable because I thought a 120v appliance would be wired to a single pole on the hot wire and run neutral to the neural panel area.



My question is, can I run the hot wire out of one side of the double breaker without safety issues, or should I definitely replace it with a single pole breaker?



I would normally not question the work, but everything these guys did already had to be adjusted, so I'm only naturally assuming this may need to be also.



If its safe, I would like to simply things and just connect the one hot and leave an open space in the other half of the double pole... Is this possible?



Thanks for your advice-
      
I'm having quite the time finding an electrician who will quote this.  Just about all of them say that what I need is to upgrade my main panel but I want to install a new main panel that is a part of the meter base outside and make my current 100A panel a sub.   Maybe you people can tell me why nobody seems to want to do this.  Here are a few shots of the existing meter (note what is apparently a 60A base here)






and a shot of the conduit headed underground.  Like most homes built during this era, the conduit makes a right turn underground to enter through the cinderblock, ending up coming into the back of the main panel.  This conduit encloses a 4 wire feed. edit: no, actually it is only a 3 wire feed which is a problem if I want to convert the original main panel a sub.






Here's the existing panel.  It's a 60's era Square-D split panel with a 30 amp sub panel for the finished basement.  Those are low voltage wires to circuit taps for my home energy monitoring system btw.






The reason I don't want to upgrade this panel are as follows:

We won't be expanding the electrical west of this panel any more.  All planned expansion (240v car charger in Garage, planned 3 season room with grid tie Solar on the roof) will be to the east.


Upgrading the panel will require major surgery to the walls.  Due to the way the original basement is engineered there, the walls have an intricate stud pattern behind the existing panel.  I'd pretty much have to rip out a 4' section and redo it to make the access large enough to handle a 200A panel.


Adding additional circuits to an upgraded panel will require an act of God due to the finished basement construction.  There are no raceways for additional circuits.






Based on this, my thoughts were to create a new 200A main panel outside based on something like the GE model TSM420CSCUP loadcenter.  Here's a shot of this panel:






This particular panel has room for three 2-pole breakers in addition to the 200A mains.  I'd add a 100A 2-pole breaker for the existing panel, with the other two reserved for the garage/solar expansions.



The issue with the contractors who have quoted the job appears to be the conduit going to the existing panel.  I'm not sure what's wrong with it but it is apparently not compliant with current code.  Obviously the bonding needs to change, new grounding electrodes need to be driven, and a water pipe ground needs to be established to the new main panel, but what else is required?



I'd like to throughly research all the code considerations here so I can approach a contractor from a more knowledgable perspective then determine the best way to perform this upgrade.  Due to POCO coordination and the need to cut household power for the duration of the job, I have no desire to DIY this one...



So what exactly is wrong with the conduit running from the existing meter base to the existing load center?  Why is everybody telling me that I can't do essentially what I've described above?  What are the relevant code sections that will apply to this job?  Should I be chatting with my AHJ about local considerations now or should I wait until I have the code requirements down pat (assuming the latter here)?
      
Hi,



I just purchased a new Leviton whole-house surge suppressor (model 51110-001):  http://tinyurl.com/6rza9xk



It requires a 2-pole 20 amp breaker. I have a Square D 200 amp service panel (house is new -- about 3 years old) and I have installed a new QO 20 amp breaker  (model QO220CP) to be dedicated to the surge suppressor connection: http://tinyurl.com/7kxbbub



However, I noticed the Leviton SPD has what appears to be stranded aluminum wires rather than copper which I thought was unusual.  Is it acceptable to attach the stranded aluminum wires to the breaker even though the breaker has copper terminals?  Do I need to use an anti-oxidant compound on the wires before connecting them to the breaker?



Thanks!
      
I'm new to this site.  But would appreciate some troubleshooting.  I just renovated my kitchen, gutted and all, finished in the Fall.  I did not replace wiring to the dryer, nor tamper with it, to my knowledge.  We did have an electrician add a small fuse panel.  We did not add more appliances then before, added some lights, but mostly used the room to separate things out.  Had a mentor do the wiring, many years of experience, very tidy and careful work, though not electrician by trade.  We have a standard 200 amp box as far as i know.  The house is 100 years old, but the wiring isn't.



In October my mother in law heard a very loud bang.  The electric dryer had been running.  She smelled smoke.  At the dryer receptacle was molten plastic sprayed onto the wall, caused by overheating at that point, due to I don't know what.  I thought maybe I had knocked something loose in the receptacle when i was drywalling around it.  I can't remember now if the breaker had tripped.  The receptacle and plug were toast. 



I replaced the receptacle, I replaced the dryer cord, not the breaker.   The dryer worked fine until february, when it stopped heating.  I found a bad thermal fuse and replaced it, the very common two pronged white one. 



The dryer worked fine until early April when it stopped heating again.  I checked all the fuses/thermostats on the back and the heating element, as I had done the first time.  Nothing was bad.  I checked the voltage coming out of the wall, as I had done the first time, only this time I did it correctly and got a reading that told me to check the breaker in the panel, which had not thrown.  When I checked the voltage between the Nuetral Bus and the two terminals on the Dryer's 30 amp breaker I only got a good reading on one of them, telling me that the breaker was bad.  While at the box, i noticed that to the main breaker, from where the conduit comes into the box from outside, the nuetral wires are bare all the way up, no insulation, and at the terminal of the main breaker they appear to have all melted together, even a couple small pieces have melted off of the "bundle." 



Switched the range 50 amp breaker with the dryer, dryer worked fine, nothing was back fed either.  Bought a new 30 amp breaker for the dryer and installed it on Saturday.  Also on Saturday we were given a dryer, about 4 years old, same as ours, so i hooked it up and saved ours for a spare, which I deemed still good since it seemed the breaker was the issue.  New Dryer worked fine from saturday until today.  Now it won't turn on, though it didn't cut out mid load yesterday either.  The breaker did not trip.  I repeat, no tripped breaker.  I just checked the voltage at the wall and it seems to have that same problem where one side of the receptacle gets a reading of 120, and the other a reading of about 5.  The problem must be bigger than the breaker.  I am not an electrician, I am a welder.  I have gone as far as I could on my own.  Thank you.