Grounding Question

I have a grounding question.  I am installing 400a service to my new home.  We ran 350MCM wire underground thru 3" conduit from the 2ndary terminal (moped) to the house into a 320A Cooper B-Line meter.  From the meter we ran 2 sets of 4/0-4/0-2/0 thru the wall to 2-200a breaker panels ("standard practice", according to my electrical supplier).  The ground wire (#4Cu bare) from the grounding rods comes up from the ground and we're curious if there has to be a special splice connecting the ground wire to each breaker panel or can we run thru one breaker panel to then next, say by connecting the ground wire to a ground bus on one panel and running that thru to the next with #4Cu bare or #6Cu in conductor.  Different electricians are suggesting different methods and the electrical inspector is unsure, but seems to be leaning towards the "special splice". Any feedback would be appreciated.
      

I am installing a new semi flush 200a meter/breaker panel. the neutral meter lug is bonded to the panel, and comes into the breaker side to a common bus. There is no ground bus bar

Q- do i need to install a separate ground bus for my circuit ground(s) and ground rod, and if so, do they need to be bonded together? or can i just use the common bus for all grounds and commons if there is adequate space?
      

We need to have a new water line put in from the meter in the parking strip to the house. We've recently had a new electrical panel put in and the electricians pounded two grounding rods into the ground outside our house. Because of this, will the house be just as well grounded if we get plastic pipe as if we get metal?
      

I'm having quite the time finding an electrician who will quote this.  Just about all of them say that what I need is to upgrade my main panel but I want to install a new main panel that is a part of the meter base outside and make my current 100A panel a sub.   Maybe you people can tell me why nobody seems to want to do this.  Here are a few shots of the existing meter (note what is apparently a 60A base here)






and a shot of the conduit headed underground.  Like most homes built during this era, the conduit makes a right turn underground to enter through the cinderblock, ending up coming into the back of the main panel.  This conduit encloses a 4 wire feed. edit: no, actually it is only a 3 wire feed which is a problem if I want to convert the original main panel a sub.






Here's the existing panel.  It's a 60's era Square-D split panel with a 30 amp sub panel for the finished basement.  Those are low voltage wires to circuit taps for my home energy monitoring system btw.






The reason I don't want to upgrade this panel are as follows:

We won't be expanding the electrical west of this panel any more.  All planned expansion (240v car charger in Garage, planned 3 season room with grid tie Solar on the roof) will be to the east.


Upgrading the panel will require major surgery to the walls.  Due to the way the original basement is engineered there, the walls have an intricate stud pattern behind the existing panel.  I'd pretty much have to rip out a 4' section and redo it to make the access large enough to handle a 200A panel.


Adding additional circuits to an upgraded panel will require an act of God due to the finished basement construction.  There are no raceways for additional circuits.






Based on this, my thoughts were to create a new 200A main panel outside based on something like the GE model TSM420CSCUP loadcenter.  Here's a shot of this panel:






This particular panel has room for three 2-pole breakers in addition to the 200A mains.  I'd add a 100A 2-pole breaker for the existing panel, with the other two reserved for the garage/solar expansions.



The issue with the contractors who have quoted the job appears to be the conduit going to the existing panel.  I'm not sure what's wrong with it but it is apparently not compliant with current code.  Obviously the bonding needs to change, new grounding electrodes need to be driven, and a water pipe ground needs to be established to the new main panel, but what else is required?



I'd like to throughly research all the code considerations here so I can approach a contractor from a more knowledgable perspective then determine the best way to perform this upgrade.  Due to POCO coordination and the need to cut household power for the duration of the job, I have no desire to DIY this one...



So what exactly is wrong with the conduit running from the existing meter base to the existing load center?  Why is everybody telling me that I can't do essentially what I've described above?  What are the relevant code sections that will apply to this job?  Should I be chatting with my AHJ about local considerations now or should I wait until I have the code requirements down pat (assuming the latter here)?
      

can this be ground to the same copper pipe that has a ground from the service panel    since that  pipe is right there already supplying the tub . 



thanks for the answers so far.



i meant whirlpool .
      

In a 1950s home the electrical is being redone. Wallboard was removed in the kitchen and there is a kitchen sink drain/vent line (seems to be 1" to 1-1/2" pipe) in the wall which is made of steel. It runs down into the concrete slab and up through the roof. There is an old electrical outlet (which will be removed and replaced) next to it which has a 14/2 cable and a separate small ground conductor running to it. With a meter I measure 50V between the steel pipe and the steel housing of the receptacle. Once the old receptacle is removed and a new one is installed, where and how will the drain pipe be grounded? I am sure there are more steel drain pipes used in this house but not all of them are open and exposed. Will it be sufficient to ground this one steel drain/vent line? If yes how and with what conductor size?
      

I had a previous thread about bonding my inground pool. I had it done yesterday. I set up all the plumbing for my filter and I am going to wire it up tomorrow.

This pump was wired up once before and it is being moved. All the wiring was removed when the contractors were breaking up the concrete. It has a 25 amp breaker that I am going to replace with a GFI 25 amp breaker. I am going to wire it from the breaker box to a switch (1 foot from the box) to the receptacle about 45 feet away. I am going to use 12 gauge solid wire. I am not sure which would be better. Should I use 12/3 romex and use one as the ground or use 3 separate wires colored white, black and green. Also they had the green wire going to the ground bar in the breaker box. I guess I will attach the green(ground) wire to the ground bar and then run it to the green lugs on each receptacle.  Also which types of boxes would be best to use metal or plastic. I am going to be using plastic pipe to run the wires.
      

I built a free standing garage with main power tapped from the home breaker box.  The contractor pulled 4 wires via a conduit to the freestanding garage panel which supplies lights, a garage door, and two 20 amp outlets.



Everything worked well initially, but about 1 week ago one section of the lights in the building went out.  The contractor came out and found that one of the two hot wires in the garage panel was only seeing 100 volts and that went down if anything else was turned on.  He swapped one of the ground wires for the bad hot wire and everything now works. 



What would cause a situation like this where the hot wire apparently had a voltage loss?  Is it safe to continue with the fix where the faulty wire is now the ground?



Thanks in advance!
      

Had a Home Inspection (don't have the report yet.)  The house was built in 1983.  One thing the inspector said was a grounding wire should be put in from the panel in the garage to the outside box.



He also said I should have a new panel put in ($ 1,500-1,700).  That's a lot of money especially when you're just buying a house.  It sort of concerns me, but he didn't sound like it was urgent.



I can't believe I'd have to replace circuit breakers.  I'll get 3 estimates when I do this.



Is this a normal problem for houses this age?



I always think of my dad's 60 yr old house and he never once had a repairman.  I think his electrical was ancient.
      

Today I was fixing the water valve to the washing machine, and to get access to the water line, I had to disassemble an outlet. To my shock (no pun intended), I discovered that some moron bootlegged the outlet by connecting neutral and ground together.



Now I'm concerned that I may have this elsewhere in the house. What is the best way to test for this? Obviously I will see 120 V from hot to ground in any case, so that doesn't work. Continuity between neutral and ground is normal, because they are connected at the main panel; I measured the resistance between neutral and ground at an outlet close to the main panel, and it was virtually zero. But that doesn't meat it's bootlegged.



I don't really want to take each outlet apart. And even if I do that, how would I know that the moron didn't connect ground to neutral somewhere inside a wall?



Thanks,